Types of hinges and where to use them
Hinge styles are varied, so you need to know how to choose the right one for your application. Our guide is designed to help you understand different hinge design and the types of hinges available. We'll cover:
When do you need heavy-duty door hinges?
Use this as a general guide for choosing a standard or heavy-duty hinge.
| Door weight | Frequency | Hinge |
| 200 lbs | Medium | Standard |
| Up to 200 lbs | High | Heavy duty |
| 400 lbs | Medium | Heavy duty |
| 600 lbs | Low | Heavy duty |
| 1000+ lbs | Low | Heavy duty |
For more in-depth information on the relationship between doors and hinges, please see our guide, How to size hinges.
Doors, however, aren’t the only application for hinges, which is why you’ll also find different cabinet-hinge types. An outdoor telecom equipment cabinet needs hinges. So does an outdoor utility cabinet, a rack mount cabinet, a data center server cabinet, an outdoor electrical junction box – hinges are also an HVAC system component. You’ll find it helpful to check out our guide, Choosing the right enclosure hinge.
What are the different types of hinges?
Not all hinge types are right for every application, which is why it helps to understand what your choices are. At Essentra, we have a range of hinges available.
View our range of hinges
Here are some common types of hinges along with their typical applications.
Butt hinges
Hinges are either right or left and come in different materials. You can use a hinge that will be visible or concealed. Butt hinges are the most common hinge of all. Butt hinges have two matching leaves. For example a leaf hinge – shown here – is a type of hinge, but it falls under the category of a butt hinge.
Learn more about butt hinge in our Guide to butt hinges.
View our range of butt and leaf hinges
Corner hinges
Typically used: metal cabinets and machine covers
Corner hinges sit flush to the surface. To prevent tampering, they're mounted internally, although external metal corner hinges - usually used on machines – are an exception. Corner hinges contain a pin that you can take out when the door is open. This, in turn, allows you to remove the door for maintenance or access.
- Heavy-duty industrial hinges
- Rotational angle: 180°
- Used on steel panels for large applications
- Die-cast zinc alloy with stainless steel pin
- Used on light-steel panels
- Rotational angle: 180°
- 30% glass-reinforced nylon with POM pin
- Compact
- Simple installation into the return bend of formed sheet metal doors and panels
Lift-off hinges
Typically used: HVAC systems, industrial generators
For doors that are used frequently, lift-off hinges simplify the removal of doors when you need easy access to maintenance and repair. When the panel that the hinge is attached to is opened, the top part of the hinge lifts off from the bottom part. These are also known as door-removal hinges.
- Easy lift-off function
- Ideal for removing flush-mounted doors
- Rotational angle: 180°
- Steel or stainless steel with stainless steel or steel pin
Surface mount hinge – lift off
- Concealed mounting screws prevent external access to hinge
- Ideal for electric panels and machinery covers
- Rotational angle: 180°
- Zinc alloy with stainless steel pin
Offset hinges
Typically used: hospital doors, warehouse doors
Offset hinges are designed to add extra clearance to doorways. Also known as swing-clear hinges, you can open the door so that it’s out of the way, giving you complete access to the entire width of the doorway. Offset hinges move the hinge pin farther away from the doorjamb. When the door is opened to 90 degrees, it is set back at least two inches from the doorway, making the opening larger. Without these hinges, you’d need to create a larger opening and install a larger door. You can learn more in our guide, The basics of offset hinges.
Continuous hinges
Typically used: Fire doors, electrical doors, cabinets, enclosures, furniture making
Continuous hinges are also known as piano hinges, which stems back to their original purpose: to secure a piano lid to the piano body. Today, continuous hinge (or piano hinge) also used to distribute weight and minimize stress on the door or cabinet in light, medium and heavy-duty industries. A continuous hinge (or piano hinge) is great for applications that are constantly being opened and closed, and subject to intense wear and tear.
You can learn more in our Guide to piano hinges, including how to install them.
- Modified Polyolefin Copolymer
- Stainless steel
- Resists salt water, oil, solvents, dilute acids, alkalies and most chemicals
- Extremely versatile for different conditions and environments
Leaf hinges
Typically used: Server cabinets
Concealed mounting screws prevent external access to the hinge, making it ideal when security matters. Leaf hinges suit plain/flush-mounted doors and left- and right-handed applications.
Leaf hinge – threaded stud mount
- For flush-mounted doors with threaded stud installations
- Maximum rotation: 270°
- Die-cast zinc alloy
- For flush-mounted doors with countersunk mounting holes
- Maximum rotation: 270°
- Die-cast zinc alloy
Concealed hinges
Typically used: Enclosures, machinery covers
Concealed hinges are installed inside enclosures such as an outdoor telecom equipment cabinet to stop anyone from tampering with them from the outside. Aesthetically, Concealed hinges provide a minimalist look. Also, concealed hinges provide a feel by not showing any hardware.
Spring loaded hinge, removable/concealed
- Spring provides tension so that doors or lids automatically close or stay open
- Multiple spring hinge styles available
- Zinc-plated steel or stainless steel options
- Removable pin
Side hinges
Typically used: IP electrical enclosures, wall-mount rack enclosures, server cabinet
Side-mount hinges are another high-security option, ideal for applications that present awkward space. These also work well when a standard hinge can’t give you the opening that you need.
- Available in 3 types: Types 1 & 2: high-security, medium- and heavy-duty industrial hinges,Type 3: lower security, lower-cost hinge
- Rotational angle: 180
Weld-on hinges
Typically used: Vault doors, armored vehicles, fire doors, shipping containers and construction projects.
If your application is permanent and not to be tampered with, opt for weld-on hinges. Their life span is longer than screw-on door hinges. The designs are simple, and you can use them on different types of materials. There’s also the added bonus that they’re non-obtrusive and can be painted to match the metal surface to which they’re applied.
- Durable, secure and versatile hinge
- Can be used on flat surfaces for easy welding
- Steel with steel or brass pin; aluminum with stainless-steel pin
You can learn more in our Guide to weld-on bullet hinges, including information on installation.
Exterior hinges vs. interior hinges
Interior doors are typically made of wood while exterior doors are often metal. Exterior door hinges tend to be thicker than interior door hinges to support the heavier doors. Because exterior doors have to withstand the elements, their hinges have to work harder than interior doors. Materials play an important role in any hinge, but especially those that have to perform outdoors.
Exterior hinges are typically made from weather-resistant materials, such as stainless steel or corrosion-resistant alloys to withstand the harsh outdoor environment. Interior hinges may use materials such as steel or zinc-plated steel that prioritize strength over weather resistance.
Learn more in our guide to choosing the right enclosure hinge.
Hinge materials
The constant opening of doors and cabinets wears hinges down. Environmental factors can have an impact. Choosing the right material for your hinge helps prolong its life.
For instance, metal hinges made of stainless steel resist rust – an important factor if your application is near the ocean or will be exposed to the outdoors – and have the strength to bear heavy doors. However, stainless steel hinges don’t take to coated materials, so it’s more common to use this material for hidden hinges.
Hinges are made in a wide variety of materials with different properties. The one you choose depends on your application. For instance, brass vs steel piano hinge? Brass is a good option when appearance matters, while steel is stronger.
Aluminum, for instance, is ideal for automotive applications due to its lightweight characteristics, while stainless steel is perfect for pharmaceutical, kitchens and hospitals, as it’s easy to maintain and keep clean. Read more in our guide Stainless steel vs aluminum hinges.
Acrylonitrile butadiene styrene (ABS) is a plastic with a low melting point and high resistance to most chemicals, so it’s typically used on indoor protective housings.
Typical hinge materials
| Galvanized Steel | Stainless Steel | ABS | Aluminum | Nylon | Die Cast Zinc | |
|---|---|---|---|---|---|---|
| Strength | X | X | X | X | ||
| Corrosion Resistant | X | X | X | X | ||
| Heat Resistant | X | |||||
| Impact Resistant | X | |||||
| Durability | X | X | X | X | ||
| Lightweight | X | |||||
| Easy maintenance | X | |||||
| Low-temperature Resistant | X |
Download free CADs and try before you buy
Free CADs are available for most solutions, which you can download. You can also request free samples to make sure you’ve chosen exactly what you need. If you’re not quite sure which solution will work best for your application, our experts are always happy to advise you.
Questions?
Email us at sales@essentracomponents.com or speak to one of our experts for further information on the ideal solution for your application 800-847-0486.