What is EPDM rubber?
EPDM rubber is a type of synthetic rubber widely used across various industries, owing to its exceptional features. Compared to natural rubber, EPDM rubber is often the preferred material. Why? This guide will look at what makes EPDM rubber so special, along with EPDM properties and applications. In this guide, we’ll cover:
What does EPDM stand for?
EPDM is short for Ethylene Propylene Diene Monomer. This synthetic rubber is formed by polymerizing ethylene, propylene, and a diene monomer.
View our range of EPDM components
What is EPDM rubber used for?
EPDM rubber is an economical alternative to silicone rubber. Find out more about silicone in our guide, What is silicone rubber?
Silicone can withstand extreme temperatures, is a better electrical insulator, and maintains its shape and resilience better over time. EPDM withstands more chemicals, and as already noted, costs less.
You can learn more in EPDM vs. Silicone: A Simple Guide.
Before we look at specific EPDM uses and properties, it helps to put the material in context. EPDM rubber uses are found in these sectors:
| Industry | Why |
|---|---|
| Automotive | Flexibility, resilience, weatherability and oil resistance |
| Industrial | Electrical insulation, water resistance, flexibility and resilience |
| HVACs | Weatherability, temperature resistance and insulation |
| Construction | Insulation, weatherability and water resistance |
EPDM material properties
Specifically, Ethylene Propylene Diene Monomer, or EPDM, is a copolymer of ethylene and propylene. It also contains between 3% – 9% non-conjugated diene monomers, which enables crosslinking for rubber hardening, a process known as vulcanization. Depending on its formulation, EPDM rubber material properties include good low-temperature performance, tolerating temperatures as low as -58°F (-50°C).
EPDM properties include fair to excellent tear resistance, which depends on its chemical composition and specific application requirements. Its elastic properties, such as stretchability, tensile strength, and shock absorption, are among its primary advantages, providing durability, resilience, and versatility across various industries. EPDM also has good chemical resistance, standing up to alkalis, ketones, and other non-petroleum-based chemicals. It withstands temperatures up to 302°F (150°C), retaining flexibility in extreme heat or cold environments.
Both natural rubber and EPDM rubber are flexible, but natural rubber lacks the weathering resistance and aging resistance that EPDM provides. The molecular structure of EPDM rubber features a single bond and a chemically saturated backbone, which makes it extremely resistant to environmental elements, including moisture, humidity, oxidation, and UV radiation. EPDM is perfect for outdoor applications, offering UV resistance, ozone resistance, and, with flame retardant blockers, good flame resistance and fireproofing properties.
EPDM rubber properties also include excellent electrical insulation, making it ideal for insulating cables, protecting wires, and supporting electrical connections in various industries. Its ability to adhere to metals makes it a top choice for gaskets, seals, automotive weatherstripping, and construction materials. It is also known for its high resistance to steam, good anti-vibration performance, and reliable weatherproofing.
However, EPDM has some disadvantages: it has poor oil resistance and is incompatible with solvents, hydrocarbon oils, and fuel products. Its exposure to bituminous materials, such as asphalt shingles, can lead to degradation over time due to chemical reactions.
Despite these limitations, EPDM remains an industry-standard material for roofing membranes, automotive components, industrial seals, and HVAC systems, offering excellent performance, durability, and resistance to harsh environments. It is widely used in construction, manufacturing, power distribution, and marine industries, making it one of the most versatile rubber materials available.
EPDM mechanical properties
EPDM rubber properties include the following:
| Properties | Value |
|---|---|
| Durometer or Hardness Range | 30 – 90 Shore A |
| Tensile Strength Range | 500 – 2,500 PSI |
| Elongation Range after fracture | ≥ 300% |
| Density | Can be compounded from 0.90 to >2.0 g/cm3 |
| Adhesion to Metal | Good to Excellent |
| Adhesion to Rigid Materials | Good to Excellent |
EPDM thermal properties
EPDM rubber has a fairly low density and the highest heat capacity among rubber materials.
| Property | Value |
|---|---|
| Coefficient of thermal expansion, linear | 160 µm/(m·K) |
| Maximum service temperature | 302°F |
| Minimum service temperature | -58°F |
| Glass transition temperature | 129°F |
EPDM foam properties
EPDM foam is produced by adding a blowing agent to EPDM rubber and then heating the mixture to create a foam. The resulting material has a closed-cell or semi-closed-cell structure that makes it an excellent insulator for both temperature and sound. When you hear the phrase EPDM sponge rubber properties, this is what they’re referring to.
Closed-cell EPDM foam has a tightly packed cell structure that provides excellent insulation and resistance to moisture and water absorption. It’s commonly used for insulation, gaskets, and seals where a high level of insulation or water resistance is required.
Semi-closed-cell EPDM foam has a less tightly packed cell structure, making it more compressible and flexible than closed-cell foam. This type of foam has better shock absorption properties, making it ideal for use in cushioning, gaskets, and seals in applications that require flexibility and shock absorption.
EPDM foam is exceptional for weather stripping. An excellent example is shown here. Closed-cell EPDM foam weather-stripping and gasket tape provides superb barrier protection from moisture and air. These tapes offer outstanding resistance to water absorption, ozone and UV aging.
EPDM rubber applications
Specifically, what is EPDM rubber used for? Masking solutions are a typical application.
EPDM can stand up to the temperatures that masking demands. The easy-pull masking cap here features a wide flange that provides a positive seal and makes removal easy. The internal seal prevents ingress. The ribbed design means that it fits a range of sizes. Reusable. Ideal applications include anodizing, blasting, powder coating, e-coating, and plating.
Another EPDM application includes PCB supports. Pull mount ends locked into position, once fed into their holes. The ends are then easily cut off, leaving low profile mounting ends. EPDM is an ideal material for PCBs due to the electrical insulation they provide.
Other examples of EPDM rubber uses: Stepped grommets, also called angular hole grommets – allow a wire to pass through a panel at a maximum angle of 45 degrees.
You can also get sealing grommets rated IP67, which means They provide a watertight and dust seal and are perfect for outdoor applications. They’re designed to withstand vibration, making it ideal for external enclosures. You can also use them as blanking plugs until your cables are installed.
You can learn more in our Guide to Rubber Grommets.
Push-on trim seals are a type of bubble gasket for electronic applications. The edge and trim seal is ideal for EMI shielding and protection.
EPDM automotive applications
Heat resistance is critical to the automotive industry, which makes EPDM rubber invaluable. EPDM automotive applications include hood seals, hose material, oil coolers, trunk seals, cooling system circuit hoses, radiator and heater hoses, window seals, door seals, and more.
This snap-fit design of this open grommet enables quick and easy installation, which helps with the production process.
Also popular is gasket with an adhesive backing. It’s ideal for door seals and window seals for weather stripping.
EPDM gasket properties
Why is EPDM so popular for gaskets? There are similar materials used for this application, such as TPR and TPE. Both have unique advantages, but neither matches EPDM for weather resistance. So if your EPDM gaskets are intended for outdoor use, there’s no comparison.
EPDM o-ring properties
EPDM o-ring material properties are that of EPDM rubber, which makes this application highly elastic. It can be stretched and compressed repeatedly without losing its shape or mechanical properties. This flexibility allows EPDM o-rings to provide a tight and secure seal even in applications where there is movement, vibration or pressure variations.
EPDM membrane application
EPDM rubber is used as membranes in roofing material. The reason is attributed to their exceptional weather resistance, UV stability, and flexibility. Installation is easy, and its long-term durability make it ideal for roofing systems.
EPDM membranes create a reliable barrier against water, moisture, and other environmental factors that can cause damage to the roof and affect its structural integrity. EPDM membranes are also used in other waterproofing applications, such as pond and pool liners, and foundation waterproofing.
Download free CADs and try before you buy
Free CADs are available for most solutions, which you can download. You can also request free samples to make sure you’ve chosen the right product for what you need.
If you’re not quite sure which solution will work best for your application, our experts are always happy to advise you.
Whatever your requirements, you can depend on fast dispatch. Request your free samples or download free CADs now.
Questions?
Email us at sales@essentracomponents.com or speak to one of our experts for further information on the ideal solution for your application 800-847-0486.